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Title:

Simulation-based optimization for driving innovation in manual order picking for a wholesale company

Authors:
  • Pasquale Legato
  • Rina Mary Mazza
Published in:

(2024). ECMS 2024, 38th Proceedings
Edited by: Daniel Grzonka, Natalia Rylko, Grazyna Suchacka, Vladimir Mityushev, European Council for Modelling and Simulation.
DOI: http://doi.org/10.7148/2024
ISSN: 2522-2422 (ONLINE)
ISSN: 2522-2414 (PRINT)
ISSN: 2522-2430 (CD-ROM)
ISBN: 978-3-937436-84-5
ISBN: 978-3-937436-83-8 (CD) Communications of the ECMS Volume 38, Issue 1, June 2024, Cracow, Poland June 4th – June 7th, 2024

DOI:

https://doi.org/10.7148/2024-0452

Citation format:

Pasquale legato, Rina mary mazza (2024). Simulation-Based Optimization for Driving Innovation in Manual Order Picking for a Wholesale Company, ECMS 2024, Proceedings Edited by: Daniel Grzonka, Natalia Rylko, Grazyna Suchacka, Vladimir Mityushev, European Council for Modelling and Simulation. doi:10.7148/2024-0452

Abstract:

This paper considers organization and practice innovation in a typical warehousing system which acts as a distribution site for groceries and miscellaneous to  final retailers. The need of integrating tactical decisions regarding storage positions in a rack-based system with operational decisions for retrieving palletized items, under an S-shape policy, calls for a simulation-based optimization approach. The unavoidable stochastic features in order arrivals and composition, coupled with the natural uncertainty related to the human operated order-picking process under interferences and queueing, suggests resorting to a detailed discrete-event simulation. We propose a system-generating algorithm to integrate the combinatorial tactical choices for storage positions. The search process for the best storage configurations is the core of our simulation optimization framework in conjunction with an effective ranking and selection procedure. Numerical results on scenario comparison and possible improvements in productivity for a specific order-picking process are presented, using data and rules from a real wholesale company.

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